Big-Zip

The Big-Zip is manufactured in Heilsbronn, Germany, standing for genuine “Made in Germany” quality. Every production step, from material cutting to final inspection, takes place in our own facilities. Materials are sourced locally, regionally, or internationally according to strict requirements. Our high standards for raw materials extend the product’s lifespan and conserve resources.

More about Made in Germany

The Big-Zip is waterproof according to protection class IP67. This rating indicates:

The product is dust-tight and protected against temporary immersion (up to 1 m for 30 min.). Even if the Big-Zip falls into the water, the contents stay perfectly dry. This means you can rely 100% on your gear during expeditions to unknown places or water sports.

More about waterproofness

ORTLIEB products stand for durability and repairability. The Big-Zip is manufactured in our factory in Heilsbronn, Germany. We source materials locally, regionally, or internationally depending on what meets our high standards. We invest time in development to ensure the functionality of every detail.

Thanks to long-lasting materials, the bag is a reliable companion. Its lifespan puts the purchase price into perspective, especially since we offer a five-year warranty on our products. A wide range of repair and upgrade options further improves the price-performance ratio.

Repair before replacement: Every product is designed to be easy to repair and can, in most cases, be serviced by our Customer Service team in Heilsbronn. This extends its lifespan and conserves resources.

More on durability and repair.

ORTLIEB products are extremely robust because we use high-quality materials and permanently weld all seams. This eliminates the need for stitching or bonding, and all connections are at least as strong as the material itself. If something does get damaged, holes can be safely rewelded by us or by our authorized service partners.

More about ORTLIEB materials

The Big-Zip is designed for longevity and often accompanies you for decades. To give you peace of mind regarding durability, we offer a five-year warranty on materials and workmanship. If the Big-Zip does get damaged, almost every component from straps to buckles can be repaired. Even if a model is no longer produced, spare parts remain available for at least ten years.

Our warranty terms
How ORTLIEB products can be repaired

Pack heavy items at the bottom and lighter ones on top. To avoid wrinkles in your clothes, you can simply roll them to save space or use small organizers like Packing Cubes. These help you structure the large main compartment even better and compress folded clothing.

That depends on how long you are traveling and how much you want to take with you. Here is a quick orientation:

30 L: Ideal for weekend trips or short business travel. Typical carry-on size for flights.
40 L: Suitable for 3-4 day trips. Fits roughly as much as a full laundry basket.
60 L: Perfect for one-week trips or sports gear. Comparable in space to a standard moving box.
80 L: Holds about the same as two full laundry baskets. Suitable for one to two weeks of travel or trips with varying climates.
110 L: Designed for multi-week trips, expeditions, or extensive outdoor equipment. Offers space for tent, sleeping bag, and clothing.